Tag Archives: mx-5 turbo

My car history part 7: If it ain’t broke, don’t fix it

The MX-5 wasn’t quite perfect: Yet.

I’d bought it because I knew that the BBR turbo was perfect for me in terms of power, reliability and insurance cost. But they were few and far between (only 800 made, between 1992 and 1994), and only available in white, red or black.

I found red a tad boring (although these days, with black alloys, I like them) and they tended to fade badly; I went to see a white one but the early white cars were more of an off-white cream that just looked dirty and old compared to the frozen white paint job of Maggy the 3rd (when she wasn’t stained with smoke, that is!). So a black one it was then – I could always wrap her or respray her later anyway.

I did look at one red one, with a respray in mind, but with the BBR cars being UK rather than Japanese models, they’d had 20 odd years to rust in the UK weather (Jap cars don’t seem to rust), and this one was absolutely riddled with it.

After much searching I’d found the black one, and it had been garaged daily for 14 years of it’s life. Hence there wasn’t a patch of rust on her.

Tan leather interior of Maggy the 5th - my 5th MX-5
Tan leather interior of Maggy the 5th – my 5th MX-5

I didn’t like the interior – browny tan coloured panels, carpet and leather seats. True, Maggy the 1st, my British Racing Green Roadster/MX-5 had had the same interior, but it suited the BRG colour scheme better and had a more traditional classic sports car look – think Triumph Spitfire and MG-F.

I decided to replace the interior.

Bad move.

The MX-5's tan interior being removed
The MX-5’s tan interior being removed

This was a huge job. First, I sourced a black interior from a scrapped car, from ‘Junk Yard Dog’ off the MX5Nutz forum. Then one sunny weekend, I ripped the entire interior out. Not an easy job, especially getting the wheel off and taking the whole dashboard out.

I managed it, but made a few mistakes.

The MX-5's carpet and dashboard removed
The MX-5’s carpet and dashboard removed

I’d taken a few pictures of the wiring looms I’d disconnected, to make sure I didn’t have any problems plugging things back in. But I got lazy towards the end and didn’t bother to take some essential snaps, assuming it was pretty obvious what plugged in where.

It wasn’t.

I’d also had to cut one cable, assuming it was easy to fix when I put it back together.

It wasn’t.

And then there’s the cable I snapped accidentally during the removal but didn’t notice until later.

Much later.

Eventually I got her all back together. Almost predictably, the car didn’t start.

Most of the new black interior fitted to my MX-5
Most of the new black interior fitted to my MX-5

Much pfaffing around over the next few days ensued. After much cursing and my Dad asking why I hadn’t taken enough photos of what went where, and him quoting the ever famous “If it ain’t broke, don’t fix it” saying, I managed to get her running!!

Yay!

Re-upholstered leather seats for the MX-5
Re-upholstered leather seats for the MX-5

Meanwhile I’d got hold of a pair of old cloth seats and had them recovered in black leather and suede with red stitching and the Roadster logo much like the seats I’d had in Maggy the 3rd. I sold the tan leather seats on eBay.

 

Annie enjoying my old seats
Annie enjoying my old seats

However, all was not well.

A week or so later, all electrical power was lost half way down the road. I pulled up and tried to start her. No joy. Panic. Try again – she started!

Odd.

A few more days pass, I park the car up one night, try and start her the next day – no joy. She just wouldn’t start!!

I had to call out roadside recovery.

It seemed that although turning the key fired the starter motor, there was no spark generated at the spark plugs – or an incredibly weak one. Occasionally, she would start.

So what was the problem? Well, that was the question on my lips for the next 6 months. After speaking to friends, colleagues, family, my 5 year old daughter, the local cat, anyone who could possibly have any ideas, reading hundreds of articles and forum posts, speaking to my MX-5 Guru friend James, replacing many, many electrically related components (good old eBay again) and spending a small fortune at garages: we found it.

A bad connection on the battery.

Was that all?!?!

Hard to say. When I’d first had problems starting her up after switching the interior I’d tightend the battery well – recalling a similar problem I’d had with Smokey Disaster AKA Maggy the 3rd. But back then it had been a problem with the old immobilser that hadn’t been fully removed and me breaking a connection – possibly.

I didn’t care: Finally, Maggy the 5th was back on the road and running well!!!

But not for long…

Next part of the story: Gremlins return

My car history part 6: Love of my life

In September 2012 I purchased my fifth (and possibly final!) MX-5!

Maggy the 5th - the 'perfect' MX-5, a BBR Turbo
Maggy the 5th – the ‘perfect’ MX-5, a BBR Turbo

Maggy the 5th‘ was a black 1993 1.6 Mazda MX-5 BBR Turbo. In theory this was the perfect MX-5 for me – not modified as such – the BBR turbo kit was approved and factory fitted by Mazda, and in insurance terms, wasn’t modified either – so the insurance dropped from £700 to a mere £200 a year!

True, the turbo kit wasn’t up to modern standards and the 220bhp+ turbo set ups; it only upped the 1.6 litre engines power from 114bhp to a little over 150bhp; but in a car that light and nimble, it’s plenty. And I’d rather have reliability that going down the modified route and the disaster that was Maggy the 3rd.

At this point though I still had 3 other cars:

  • The Blue MX-5 AKA Maggy the 4th
  • Nissan 300ZX
  • Toyota Celica
4 cars: A little excessive
4 cars: A little excessive

Having 4 cars for one person was somewhat ridiculous (and costly) so I sold Maggy the 4th Oct 2012 to a pleasant chap called Dan who I’ve remained in touch with on Facebook and I’m pleased to say he’s given her a great overhaul and it’s great to see he’s enjoying her as much as I did.

I was still trying to fix the various issues with the Nissan (and buying, an ever, a variety of used car parts from eBay), so was struggling to sell her. I also put the Celica up for sale and scraped a mere £900 back in December.

A day before Christmas, I decided to treat myself, and bought a ‘sensible’ diesel.

Only it wasn’t that sensible – it was a 2008 Alfa Romeo Brera.

'Alfie' - my Alfa Romeo Brera
‘Alfie’ – my Alfa Romeo Brera

Oh, it was beautiful though – sumptuous ribbed leather seats, stainless steel everywhere and dials that were angled towards the driver – I could sit and look at both interior and exterior all day long.

The luxurious Alfa interior
The luxurious Alfa interior

So, on Christmas day 2012, I had the Nissan 300ZX, the new Brera, and the MX-5 BBR turbo on the drive way. All I needed to do was get rid of the rusty Nissan, and I’d have the perfect set up – in theory!

The revised driveway line-up
The revised driveway line-up

I couldn’t bring myself to hide the rust issue on the Nissan – it could have been pretty dangerous if the radiator had dropped out at speed! – so offered it as a project car on the specialist forums to someone who could do the work themselves cheap. In the end some chap from the Ukraine (or thereabouts) had a look and said:

It good. Not problem. I know good guy at MOT place, yes? We take.”

– and I managed to get a poultry £1500 back for her.

So by February 2013 I had a gorgeous but practical(ish) diesel, and the perfect MX-5, things couldn’t be better, right?

I had go and mess it up…

Next part of the story: If it ain’t broke, don’t fix it

My car history part 5: The Power Years

Although I loved the MX-5 (Maggy 2), I’d had a bit of a power fixation since the Elise. Browsing the web at the end of 2010 I realised that you could relatively easily supercharge or turbocharge your MX-5. I ended up buying a second hand supercharger for £1500 which would take my 138bhp MX-6 up to about 190bhp. In a car that light (970kg) that would be damn impressive.

I decided to do some interior mods too. I found heated seat inserts and was all set to buy, but then found some second hand heated leather seats from a MK2 MX-5 and went for those instead. I was all set to transform her – but I was getting scared by the scaling cost and complexities of the supercharging process. Then in April 2011 a turbocharged white MX-5 came on the market for £6000 and I snapped her up, trading in my black (2nd) MX-5 in the process.

This was a huge mistake.

White Lightning” (Maggy the 3rd) was, quite literally, a disaster. The Gremlins got in this car and didn’t leave it, until 2 and a half years later.

White Lightning - The Turbo Charged MX-5
White Lightning – The Turbo Charged MX-5
The beautiful interior of the MX-5
The beautiful interior of the MX-5

£6K may seem like a lot to spend on a 20 year old 1.6l car. But ‘Painter Dave’ (as he was known on the experts forums) had spent about 10k on her and she was a masterpiece. Beautifully repainted in Ford Frozen White, the whole interior had been upgraded with leather and red stitching and suede and chrome and drool inducing aftermarket parts. It SMELT like a new car. Under the bonnet, the turbo charged engine offered up a promise of 220bhp. At that weight to power ratio, that was better than the 252bhp Porsche Boxster S my Uni friend had bought.

She drove like a rocket!

I was sold. But Dave hadn’t quite finished it off and I was impatient… I ended up buying it with a ‘minor smoking’ issue. He assured me the turbo was leaking oil and needed re-conditioning and would cost about £300, so knocked that off the bill.

The smoke was quite significant and stained the back of the car. I took it to a company near work that re-conditioned the turbo for me (unfortunely it was a lot more than the £300 expected). I got the car back, blasted down the motorway – and BOOM.

Melted the engine.

To cut a very (very) long story short, with the car having so many modifications, the aftermarket ECU was tuned to handle a set amount of boost from the turbo and fuel accordingly. As far as we (the garage, Dave, my new found MX-5 guru friend James and others from the forums) could determine, the re-conditioned (i.e. fixed) turbo had essentially put out more boost/power – or something else had changed from the removal, re-conditioning and re-fitting – that had put the car out of balance, and the ECU didn’t know how to handle this – no safe tuning had been built in – and the engine cooked itself.

Who was to blame? Difficult one… too many factors involved. I then had several months of pain as she was rebuilt by the garage. They didn’t admit fault as such (but they should have known/warned me, with it being a modified car) but they cut about £400 off the final bill, but I was still about £800 out of pocket…

I hoped then that my troubles would be over. But no. I experienced problem after problem with the car, and it still smoked badly. It did it the most at traffic lights; I’d stop, and a cloud of stinking smoke would drift by me. Not pleasant. Then I had about a years worth of electric/starting issues… I won’t detail everything else, the list is endless.

My MX-5 master friend James helped me as often as he could, but for weeks/months at a time, the newly renamed “Smokey Disaster” was off the road. During this time I was using the reliable and fun Celica. But spring (2012) was on her way and it was getting sunny… and I was without a working softtop!!!

How was I going to tan my bold bonce?

Maggy The 4th - my fourth MX-5!
Maggy The 4th – my fourth MX-5!

So… I went out and bought my 4th MX-5, a bright blue (non-standard paint job) 1.6l Roadster for £1400. Again, great fun. And very reliable – I fixed a dodgy zip on the soft top and fixed the electric windows (one of the few things that eventually break on a 20 year old MX-5) but otherwise a cracking, solid car, that had no other issues with in my ownership.

This was around the time I decided to paint the Celica Matt Black.

With orange highlights.

Myself.

Why?

Painting the Celica with Rustoleum paint - using a roller!
Painting the Celica with Rustoleum paint – using a roller!

Good question. I didn’t like silver?? I like a challenge? Anyway – read about the 99 dollar paint job for more information if you fancy doing this yourself with a tin of Rustoleum and a roller!

My Celica in Matt black and Orange
My Celica in Matt black and Orange

Eventually “Smokey Disaster” pushed my patience too far and I wanted rid. The best option financially was for James to strip her of the turbo and return it to a bog standard car (thank god for James, not sure what I would have done without him – need to buy him more beer!), and sell the parts and car separately. He fitted another engine, as this one had never been great after the rebuild. Once this was done, she drove beautifully, and I consider keeping her – but I was never over keen on the fancy body kit and had decided to get a 5th ‘perfect’ MX-5, so put her up for sale.

The driveway with Smokey Disaster...
The driveway with Smokey Disaster…
... Smokey Disaster swapping for a Nissan 300ZX - 'Nelly'!
… Smokey Disaster swapping for a Nissan 300ZX – ‘Nelly’!

By September 2012, I’d had the Celica for 18 months and still really liked her, but I was slightly regretting my paint job (and all the sarcastic comments that came with it; except for small boys/teenagers who loved it) and after making it a tad subtler (painting the orange bits black!) started to look for a replacement. I was looking at Mitsubishi GTO’s and Nissan 300ZX’s as they were a similar ‘shape’ and style; Jap coupe/hatchbacks with rear seats – but with OODLES of power. I test drove a 300ZX and was absolutely stunned by the acceleration; that one was as rusty as hell and had a leaky sunroof, but then I spotted a nice red one… got chatting to the guy and turned out he wanted an MX-5… he turned up, and we did a swap!

White Lightning AKA Smokey Disaster AKA Maggy the 3rd was gone!

I thought I’d got a pretty good deal. I’d been trying to sell the MX-5 for around £3k, due to her paint job/interior etc, but a mate thought I’d be lucky to get £2k. The ZX was for sale at £2700 and we did a straight swap – brill.

'Nelly', my modified Nissan 300ZX
‘Nelly’, my modified Nissan 300ZX

It was slightly modified, so it’s twin turbo 3l engine power was up from 300bhp to between 350 and 370bhp! It FLEW. Problem was, it had a few rust issues (I had to replace the pipe from the fuel filler to the tank as it rotted through!) and a intermittent ‘hesitation’ or ‘stumble’ when accelerating, which got worse as the weather got colder…

I managed to eventually get that sorted out, but a major rust issue on a support beam (MOT failure) was discovered – £800’s worth of work. I decided that fun as she was, she was too old/rusty and ‘heavy’ – I felt terrified going round corners – and made my mind up to sell her.

I’d kept the Celica during this time ‘just in case’… and had been looking out for the ‘perfect’ MX-5; basically, a turbo-charged one, but not a modified one (after the last disaster!) – rather the rare BBR Turbo model.

And eventually found her…

Next part of the story: Love of my life